† Corresponding author. E-mail:
Project supported by the National Natural Science Foundation of China (Grant Nos. 61475061 and 61575076).
A polymer waveguide thermo-optical switch with loss compensation based on NaYF4: 18% Yb3+, 2% Er3+ nanocrystals, fabricated by traditional semiconductor processes, has been investigated. NaYF4: 18% Yb3+, 2% Er3+ nanocrystals were prepared by a pyrolysis method. The morphology and luminescent properties of the nanocrystals were characterized. The nanocrystals were doped into SU-8 as the core material of an optical waveguide amplifier. The size of the device was optimized for its optical and thermal fields as well as its transmission characteristics. The device was fabricated on a silica substrate by spin coating, photolithography, and wet etching. The insertion loss of the switch device is ∼ 15 dB. The rise and fall times of the device are 240 μs and 380 μs, respectively, as measured by application of a 304 Hz square wave voltage. The extinction ratio of the device is about 14 dB at an electrode-driving power of 7 mW. When the pump light power is 230 mW and the signal light power is 0.1 mW, the loss compensation of the device is 3.8 dB at a wavelength of 1530 nm. Optical devices with loss compensation have important research significance.
Optical devices are widely applied for realizing information transfer in the optical network quickly and effectively across all nodes, and there has been a rapid development of optical communication technology.[1–3] In optical networks, it is very important to achieve not only optical signal transmission and control functionalities, but also optical signal processing.[4–6] Optical switches are optical devices with multiple optional ports for transmission, and can perform logic conversion or physical switching of the light in an optical fiber or in an integrated optical path in an optical network; they have been widely used in optical connection parts, such as optical add-drop multiplexers (OADMs), optical cross connects (OXCs), and on-chip optical interconnects.[7–9] With the rapid development of optical fiber communication systems, the requirements for optical switches and optical switch matrices used for switching, protection switching, cross-connection, and dynamic variable light distribution are becoming even more stringent, and the capacity for device loss compensation has received significant attention in recent years. Switching is a key element in optical communication network nodes based on photonic integration technology.[10–12] Optical Mach–Zehnder interferometer (MZI) switches based on the thermo-optic (TO) effect have become important basic components of integrated optoelectronic chips. As integrated optical devices and circuits evolve, it is necessary to integrate as many components as possible into a single chip to reduce packaging costs, and therefore integration should be as high as possible. The loss of a single optical component may have a major impact on the quality of the chip, and even on its lifetime. Therefore, the amplification and compensation of optical signals are key to the development of integrated optical devices and circuits.[13–15] Recently, with the development of optical communications, rare-earth-doped polymer optical waveguide chips with optical amplification have received much attention.[16–18] NaYF4 is an excellent fluoride matrix material with low phonon energy and high chemical stability. The erbium–ytterbium co-doped NaYF4 nanocrystals can generate signal light of 1530 nm under 980 nm excitation, matched to a low-loss wavelength window in the spectrum of the silica fiber;[19,20] the corresponding waveguide amplifier has become a focus of research. In 2007, Dan et al. of Jilin University synthesized erbium–ytterbium co-doped LaF3 nanocrystals and fabricated an optical waveguide amplifier. The gain of the device was 2.35 dB cm−1.[21] In 2010, Lei et al. of Hong Kong City University synthesized oleic-acid-coated erbium–ytterbium co-doped NaYF4 nanocrystals and doped into the KMBR® polymer to fabricate an optical waveguide amplifier. The gain of the device was 4.7 dB cm−1.[22] In 2015, Jiao et al. of Jilin University fabricated an optical waveguide amplifier with a 3.42 dB cm−1 gain by synthesizing erbium–ytterbium co-doped NaYF4 nanocrystals and incorporating them into the SU-8 polymer.[23] The successful fabrication of the optical waveguide amplifier makes it possible to realize loss compensation in a switch, and thus has important research significance.
In order to facilitate the development of silica fiber communication systems, in this paper, we present the successful design and fabrication of TO switch devices with loss compensation. NaYF4: Er3+, Yb3+ nanocrystals were synthesized and their morphology was characterized. The nanocrystals were doped into SU-8 as the core material of an optical waveguide amplifier. The device consists of SiO2 as the under-cladding, nanocrystal-doped SU-8 polymer as the waveguide core, PMMA as the cladding, and aluminum as the electrode material. The device uses an MZI-type structure. Since the SU-8 waveguide core material has a large thermal coefficient (−1.8 × 10−4 K−1), it can effectively reduce the power consumption of the device; and using SiO2, which has a large thermal conductivity, as a substrate can speed up the dissipation of heat and help to improve the responding speed of the device.[24,25] We used the software COMSOL to simulate the light and thermal fields of the waveguide. A TO switch with loss compensation was fabricated using traditional semiconductor processes including photolithography and development etching. The performance of the cleaved device was tested using a face-to-face coupling method.
In this study, NaYF4: Er3+, Yb3+ nanocrystals were synthesized as follows. YCl3·6H2O (0.485 g), YbCl3·6H2O (0.139 g), and ErCl3·6H2O (0.015 g) were added to a three-necked flask, and then octadecene (30 mL) and oleic acid (12 mL) were poured into the flask. The flask was placed in an oven at 100 °C for 10 min, the temperature was then raised and maintained at 150 °C for 30 min, and finally the sample was self-cooled to room temperature. The reaction system was filled with argon and stirred with a magnetic stirrer. NH4F (0.296 g) was dissolved in methanol (20 mL), and NaOH (0.2 g) was dissolved in methanol (10 mL); the two solutions were sonicated for 1 h, and then added dropwise to the flask with continued stirring for another 1 h. The mixed liquid was maintained at a constant temperature of 50 °C for 1 h to evaporate the methanol. Next, under argon as a protective gas, the flask was heated to a constant temperature of 290 °C for 1 h and then cooled to room temperature. After the reaction, the solution was removed, and the remaining powder was repeatedly washed with recrystallization and centrifugation to collect the product nanocrystals. To prepare the core material for the waveguide, the nanocrystals were doped into SU-8 in a proportion of 0.4 wt.%.
The synthesized NaYF4: Er3+, Yb3+ nanocrystals were characterized in terms of their morphology and emission properties. Figure
The design of the proposed TO waveguide switch is based on an MZI structure, and the specific structure is shown in figure
Taking into account the refractive index of the material and the precision of the preparation process, we designed a rectangular waveguide structure with SiO2 (n = 1.46 at 1530 nm) as the under cladding, nanocrystal-doped SU-8 polymer (n = 1.57 at 1530 nm) as the waveguide core, PMMA (n = 1.48 at 1530 nm) as the upper cladding, and aluminum as the 4μm×4 μm-sized electrode, as shown in figure
Figure
Figure
For the testing, we first cleaved the cross-section of the device and then connected the optical fiber with the optical waveguide by direct coupling. The test system arrangement is shown in figure
The relative gain of the optical waveguide amplifier is defined as
The test results are as follows. Figure
In summary, a polymer waveguide TO switch with loss compensation based on NaYF4: 18% Yb3+, 2% Er3+ nanocrystals, fabricated by traditional semiconductor processes, has been investigated. The device uses SiO2 as the under cladding, nanocrystal-doped SU-8 polymer as the waveguide core, and PMMA as the cladding. The proposed device has a lower transmission loss and excellent TO modulation characteristics, while realizing loss compensation of the TO waveguide switch. The insertion loss of the switch device is about 15 dB. The rise and fall times of the device are 240μs and 380μs, respectively, as measured using a 304 Hz square wave applied voltage. The extinction ratio of the device is about 14 dB at a driving power of 7 mW. When the pump light power is 230 mW and the input signal light power is 0.1 mW, the loss compensation of the device is 3.8 dB at the wavelength of 1530 nm. If NaYF4: Er3+, Yb3+ nanocrystal polymer covalent-linking nanocomposites are used instead of physical doping to make the core material, it is expected that the concentration quenching will be reduced and the gain will be increased. Optical devices with loss compensation have important research significance. Low-loss integrated switches with loss compensation are advantageous for improving stabilities and realizing cross-connectors in large-scale photonic integrated circuits such as OADM and OXC systems.
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